Plastic & Tyre Pyrolysis Plants
Advanced Batch & Continuous Pyrolysis Solutions by Plastosonic
Plastosonic designs and manufactures advanced Plastic Pyrolysis Plants and Tyre Pyrolysis Plants for converting waste plastics, used tyres, and rubber waste into valuable fuel oil, carbon black, steel wire (from tyres), and reusable fuel gas through a controlled pyrolysis process.
We provide complete turnkey solutions including plant design, manufacturing, installation, commissioning, operator training, and after-sales technical support.
Waste-to-value recycling systems for modern recovery plants
Whether you require a small-capacity Batch Pyrolysis Plant or a fully automatic Continuous Pyrolysis Plant, Plastosonic delivers reliable, energy-efficient, and environmentally responsible recycling systems that meet the requirements of modern waste management and resource recovery industries.
Batch plants operate in production cycles, while continuous plants are designed for uninterrupted automated operation with higher throughput and lower labor requirements.
Processing plastic waste, tyre waste, and rubber waste streams
These systems are engineered to convert mixed plastic waste, industrial plastic scrap, car tyres, truck tyres, bus tyres, OTR tyres, and other rubber waste into commercially useful recovered products.
Suitable feedstock for plastic and tyre pyrolysis plants
Plastosonic manufactures complete plastic and tyre recycling plants suitable for processing various waste streams into high-quality pyrolysis oil and other valuable by-products.
Suitable raw materials
- HDPE
- LDPE
- PP (Polypropylene)
- PS (Polystyrene)
- Mixed Plastic Waste
- Agricultural Plastic Film
- Plastic Packaging Waste
- Industrial Plastic Scrap
- Plastic Containers
- Plastic Drums
- Plastic Granule Waste
- Plastic Production Scrap
Suitable raw materials
- Car Tyres
- Truck Tyres
- Bus Tyres
- OTR Tyres
- Motorcycle Tyres
- Bicycle Tyres
- Industrial Rubber Waste
- Conveyor Belts
- Rubber Sheets
- Rubber Scrap
- Rubber Cables
- Rubber Products Waste
Batch and continuous pyrolysis systems
The supplied document covers both Batch Type Pyrolysis Plants for small and medium capacities and Continuous Pyrolysis Plants for large-scale industrial production.
Ideal for small and medium production capacities
Plastosonic Batch Type Pyrolysis Plants are robust, easy to operate, and require comparatively lower investment. The complete process includes loading, heating, oil recovery, cooling, residue removal, and preparation for the next production cycle.
- Heavy-duty reactor design
- High oil recovery efficiency
- PLC or semi-automatic control
- Low maintenance
- Energy-efficient heating system
- Multiple safety protection systems
- Suitable for various waste materials
- Easy installation
- Long service life
- Cost-effective operation
Designed for large-scale industrial production
Plastosonic Continuous Pyrolysis Plants provide continuous feeding, continuous oil production, and continuous residue discharge without stopping the production process, resulting in higher productivity and lower operating costs.
- Fully automatic PLC control
- Continuous feeding system
- Continuous carbon black discharge
- Continuous oil production
- Low manpower requirement
- High production capacity
- Stable 24/7 operation
- Energy-saving design
- Advanced emission control system
- High operational efficiency
Commercial outputs from the pyrolysis process
Our pyrolysis plants produce valuable commercial products including:
- Pyrolysis Fuel Oil
- Carbon Black
- Steel Wire (Tyre Recycling)
- Combustible Fuel Gas (Used for Reactor Heating)
- Recovered Carbon Materials
Core systems included in the plant
- Pyrolysis Reactor
- Feeding System
- Condensation System
- Oil Collection Tanks
- Gas Cooling System
- Gas Cleaning System
- Flue Gas Treatment Unit
- Carbon Black Discharge System
- Steel Wire Recovery System
- PLC Control Panel
- Safety Monitoring System
- Storage Tanks
- Cooling Tower
- Pumps & Pipelines
Projects and industries suitable for these plants
- Waste Plastic Recycling Companies
- Tyre Recycling Industries
- Municipal Waste Management Projects
- Environmental Engineering Companies
- Alternative Fuel Producers
- Cement Industries
- Industrial Waste Processors
- Energy Recovery Plants
- Circular Economy Projects
- Government Waste Recycling Initiatives
Advanced pyrolysis solutions with turnkey execution
Plastosonic is committed to delivering advanced Plastic Pyrolysis Plants and Tyre Pyrolysis Plants that help industries convert waste into valuable resources while promoting sustainable recycling and a circular economy.
Our engineering expertise, quality manufacturing, and complete turnkey solutions make us a trusted partner for pyrolysis technology worldwide.
Why customers choose these pyrolysis plants
Need a Batch or Continuous Pyrolysis Plant?
Whether you require a small-capacity batch plant or a fully automatic continuous pyrolysis plant, Plastosonic delivers reliable, energy-efficient, and environmentally responsible recycling systems for modern waste management and resource recovery industries.
Complete turnkey solutions are available for plant design, manufacturing, installation, commissioning, operator training, and after-sales technical support.
