Our Solutions

Industrial Reactors

High-Performance Industrial Reactors Manufacturer - Plastosonic

Sonavi Plastosonic Electricals Pvt. Ltd. (PLASTOSONIC) is a leading manufacturer of Industrial Reactors for the chemical, pharmaceutical, petrochemical, food, lubricant, paint, resin, adhesive, polymer, biofuel, wastewater, and specialty chemical industries.

We design and manufacture custom-built reactors in various capacities and configurations to meet the specific requirements of every process, from laboratory-scale reactors to large industrial production reactors.

Support Scope Complete solutions including design, fabrication, testing, installation, commissioning, automation, and after-sales support.
Material Range SS304, SS316, SS316L, MS, GLR, Hastelloy, Duplex Steel, Titanium, Inconel, and special alloys.
Application Range Batch, continuous, pressure, vacuum, resin, paint, adhesive, biodiesel, lubricant, and specialty chemical reactor systems.
Industrial Reactors
Overview

Custom-built reactors for controlled industrial processing

Plastosonic manufactures industrial reactors for reaction, heating, cooling, blending, emulsification, solvent recovery, hydrogenation, polymerization, and other specialized process duties.

Each reactor is configured around process chemistry, capacity, temperature, pressure, corrosion resistance, mixing requirements, and production objectives.

Project Delivery

From concept engineering to plant execution

Plastosonic supports reactor projects from design and fabrication through testing, automation, installation, commissioning, and long-term after-sales support for both new plants and expansions.

Reactor Portfolio

Types of industrial reactors we manufacture

The supplied document covers batch, continuous, pressure, vacuum, glass-lined, stainless steel, hydrogenation, polymerization, biodiesel, resin, paint, adhesive, and pilot-scale reactor systems.

Production Reactors

Core reactor types for process plants

  • Batch Reactor for multi-product batch manufacturing in specialty chemicals, pharmaceuticals, cosmetics, food processing, lubricants, and resins
  • Continuous Stirred Tank Reactor (CSTR) for continuous production with constant mixing and high productivity
  • Plug Flow Reactor (PFR) for continuous reactions requiring high conversion efficiency and precise residence time control
  • Jacketed Reactor for precise heating and cooling control during chemical reactions
  • Limpet Coil Reactor for efficient external heating and cooling in demanding process applications
  • Agitated Reactor for efficient mixing, suspension, emulsification, and controlled reaction processes
Specialized Designs

Pressure, vacuum, and material-specific reactors

  • Glass Lined Reactor (GLR) for highly acidic and corrosive chemical applications
  • Stainless Steel Reactor (SS Reactor) in SS304, SS316, and SS316L for hygienic and corrosion-resistant processing
  • High Pressure Reactor for high-pressure reactions and hydrogenation duties
  • Vacuum Reactor for vacuum-based processing to improve product quality and solvent recovery
  • Hydrogenation Reactor for edible oil, pharmaceutical, petrochemical, and specialty chemical processing
  • Pilot Plant Reactor and Laboratory Reactor for research, testing, scale-up, and process optimization
Industry Applications

Process reactors for product-specific manufacturing

  • Polymerization Reactor for polymers, plastics, synthetic rubber, and specialty materials
  • Esterification Reactor for biodiesel, esters, fragrances, flavors, lubricants, and specialty chemicals
  • Neutralization Reactor for acid-base reactions in chemical manufacturing and wastewater treatment
  • Mixing Reactor for blending, dissolving, homogenizing, and chemical mixing applications
  • Resin Manufacturing Reactor for alkyd, epoxy, polyester, phenolic, and other industrial resins
  • Paint, Adhesive, Lubricant & Grease, Biodiesel, Biofuel, and Chemical Process Reactors for custom industrial production requirements
Materials

Construction materials and build options

  • Stainless Steel (SS304, SS316, SS316L)
  • Mild Steel (MS)
  • Glass Lined Steel (GLR)
  • Hastelloy
  • Duplex Steel
  • Titanium
  • Inconel
  • Other special alloy materials according to customer process requirements
Industries

Industries we serve

  • Chemical Industries
  • Petrochemical Plants
  • Pharmaceutical Industries
  • API Manufacturing Plants
  • Food & Beverage Industries
  • Dairy Processing Plants
  • Lubricant Manufacturing Plants
  • Engine Oil Manufacturing Plants
  • Grease Manufacturing Plants
  • Paint & Coating Industries
  • Ink Manufacturing Plants
  • Adhesive Industries
  • Resin Manufacturing Plants
  • Polymer Industries
  • Plastic Industries
  • Fertilizer Industries
  • Pesticide Industries
  • Agrochemical Industries
  • Textile Chemical Industries
  • Cosmetic Industries
  • Personal Care Industries
  • Soap & Detergent Plants
  • Biofuel & Biodiesel Plants
  • Ethanol Production Plants
  • Water Treatment Plants
  • Wastewater Treatment Plants
  • Battery Chemical Industries
  • Mining & Metallurgical Industries
  • Research Laboratories
  • Pilot Plants
  • Specialty Chemical Industries
Standard Features

Industrial reactor performance and design features

Heavy-Duty Industrial Construction Precision Engineered Design Steam, Thermic Fluid, Electric & Hot Oil Heating Options Cooling Jacket & Limpet Coil Options High-Efficiency Agitator Systems Vacuum & Pressure Design PLC & SCADA Automation Available Explosion Proof Design Available GMP & CE Compliant Manufacturing Low Maintenance High Energy Efficiency Long Service Life Easy Cleaning & Maintenance Custom Capacity from 50 Litres to 100,000+ Litres

Why Choose Plastosonic?

Plastosonic manufactures all types of Industrial Reactors for every industrial application. Whether you require a Batch Reactor, Jacketed Reactor, Glass Lined Reactor, High Pressure Reactor, Vacuum Reactor, Polymerization Reactor, Biodiesel Reactor, Lubricant Reactor, Paint Reactor, Resin Reactor, or any custom-designed process reactor, our engineering team delivers complete turnkey solutions tailored to your production requirements.

From concept and design to fabrication, testing, automation, installation, commissioning, and after-sales support, Plastosonic provides reliable, efficient, and cost-effective reactor systems that meet international quality standards.